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America's fusion future

Posted: Wednesday, April 02, 2008 7:25 PM by Alan Boyle


Sean Ahern / ORNL
This visualization shows how the plasma within the ITER reactor would be heated
by radio frequency waves. Click here to watch a video of the simulation.

The long-term future of energy may well lie in clean, plentiful fusion power - but will the reactors that produce that power carry a "Made in the USA" label? That's a big issue on the agenda for the U.S. ITER program, which is cooperating with six international partners to build the first power-generating fusion prototype in France by 2016.

The year 2016 may sound like a long time from now, but the "Made in the USA" issue isn’t something that can be put off for eight years. It needs to be addressed right now - and that's a big problem for Ned Sauthoff, the head of the U.S. ITER Project Office at Oak Ridge National Laboratory.

Here's why the next few months are important: The design for the eight-story-high plasma containment vessel has been in the works for years. After dealing with some last-minute uh-ohs, such as a nasty potential problem with burping plasma, the seven parties in the $13 billion ITER project have finally addressed "most, if not all, of the major construction issues," Sauthoff told me last week during my visit to his headquarters in Tennessee.

Sauthoff said the design outline is expected to become frozen in place around June, when representatives of the project's seven parties (the United States, China, Europe, India, Japan, Russia and South Korea) meet in Japan.

"The schedule would say it has to be frozen this summer," he said. Then the specs would be reviewed by the parties and sent out to contractors by the end of the year. (ITER used to stand for International Thermonuclear Experimental Reactor, but nowadays the effort's publicity material downplays the acronym and plays up the idea that it's a Latin word for "the way." The June meeting is the next milestone along the way.)

Each of the parties behind ITER has been given responsibility for jobs that add up to a percentage of the total project. For the United States, that amounts to 9.1 percent - taking in parts of the doughnut-shaped reactor vessel as well as vacuum pumps and some of the plumbing, superconducting cables and more. Different nations will provide some of the same components for the reactor.

That piecemeal approach is deliberate, Sauthoff said. "ITER is not in itself designed to do things in the most cost-effective way," he admitted. Rather, it's designed to give all the partners a piece of the technological action.

"Everybody wants to make their own ITER at the end of the day," Sauthoff explained.

Fusion and financial frustrations
This is where Sauthoff is facing a dilemma: He and his colleagues at U.S. ITER are responsible for providing the components they've promised, whether they're built in the United States or elsewhere.

"Our desire is to spend the U.S. money, as much as possible, in the U.S.," Sauthoff said. But different countries have different ways of making things.

For instance, consider one of the high-tech blanket shield modules for the reactor vessel. Making that module is much like making an engine for an automobile, Sauthoff said. There are several ways to do it - casting the module from alloy, forging a block and then drilling it out, or even creating it from metal powder using a technology called hot isostatic processing.


ORNL
Ned Sauthoff heads
the U.S. ITER project.

Automakers might well be in a good position to make those modules, but would they be U.S., Japanese or American automakers? If the components can't be made in America to fit the international specifications, they'd have to be made somewhere else - with the American taxpayer footing the bill.

Sauthoff had been planning to work with potential U.S. manufacturers this year to make sure they could meet the specs. Then, in a surprise move, Congress axed virtually all the money that was set aside for ITER operations during the current fiscal year. That left the manufacturers in the dark.

"We were expecting to do $50 [million] to $100 million worth of industrial presentations. ... That's the major consequence of our little bump in the road," Sauthoff said.

U.S. ITER's industrial efforts haven't completely come to a standstill. "I had a little bit of a war chest put away," Sauthoff said. But he's really hoping for some of the money to be restored in a supplemental appropriation, which may be attached to a war-funding measure expected to come up in Congress sometime in the next couple of months. And he's absolutely counting on Congress to come through with the money sought for the next fiscal year.

He isn't the only one in wait-and-see mode. So far, the other ITER parties have been sympathetic to Sauthoff's political plight, but he said "their patience will not extend into '09."

Is this trip necessary?
Is commercial fusion power worth getting impatient about? After all, there are lots of other energy sources out there, ranging from biofuels and cleaner coal to resurgent nuclear fission power and renewable solar and wind power.


ITER / ORNL
This artist's conception shows a cutaway of the ITER
plasma containment vessel. A human figure is
included at lower right to provide a sense of scale.
Click on the image for a larger version.

Sauthoff agrees that fusion won't be the magic solution to the energy problems, even in the year 2050. "This problem is bigger than what any single technology will solve," he said.

However, if ITER and its successors work the way engineers think they will, fusion could fit a big niche now occupied by oil-fired, gas-fired, coal-fired and nuclear power plants - the very niche that will need something totally new in the next few decades.

At the currently projected rate of growth in energy consumption, the world will be using 50 to 100 times as much energy in the 2050-2100 time frame. "In roughly 50 years, we better change a large part of the way we produce energy, particularly if the developing world is going to be striving to get the energy consumption of the developed world," Sauthoff said.

If the fusion reaction can be perfected by that time, the technology would offer a huge advantage: The fuel for fusion - isotopes of hydrogen that are combined to produce helium plus surplus energy - can be isolated from sea water. And it doesn't take much of that fuel.

In order to generate 1,000 megawatts of electricity in a day, you could burn 9,000 tons of coal, liberating 30,000 tons of carbon dioxide in the process. Or you could take a few pounds of deuterium and tritium, and turn that into a slightly smaller amount of helium - without producing any greenhouse gases.

Forever in the future?
When you get right down to it, even oil and gas, wind and solar power can be traced back to the closest working fusion reactor we know: the sun. Scientists have been working for decades to capture that solar-style power plant in a magnetic bottle.

Sauthoff has heard the old joke: "Fusion is the energy source of the future, and always will be." He admits that 20 years ago, his predecessors were saying commercial fusion power was just 20 years away. But the way he sees it, those estimates were stated in the wrong way.

"We measure progress by dollars," he said. Thus, the old estimates should have been cast as projecting commercial fusion power after 20 years, based on annual funding of $2 billion, he said. Today, Sauthoff estimates that commercial fusion is about 35 years away, based on the current funding plan.

The U.S. Department of Energy's plan calls for spending $214.5 million on ITER in the coming fiscal year, with the total U.S. project cost for the construction phase amounting to between $1.45 billion and $2.2 billion by 2015. (Remember, that figure should represent 9.1 percent of the full ITER cost.)

The U.S. share of operating costs would amount to about $80 million a year between 2015 and 2034, according to the Energy Department's plan, and decommissioning ITER would cost the federal government $1.25 billion.

Can scientists and engineers actually figure out how to create a controlled fusion reaction with a net energy gain? So far, we've just been talking about the ITER approach to the fusion puzzle - but the government is funding two other approaches as well:

  • One of those efforts, headquartered at Lawrence Livermore National Laboratory in California, involves blasting away at pebbles of deuterium and tritium with dozens of laser beams. The National Ignition Facility is due for completion in 2009 or 2010, with a total price tag that some have estimated at $5 billion or more.

  • The other effort has gotten only a pittance of funding from the federal government, but a lot of buzz from the Internet. Researchers in New Mexico are seeking to duplicate the late physicist Robert Bussard's experiments with an electrostatic plasma containment device that appeared to offer a low-cost route to fusion. Today, team leader Richard Nebel told me that the device was still under construction, and that testing had not yet begun. "We're getting close," he said.

Sauthoff said he welcomed those alternative efforts to solve the puzzle.

"First you do the physics," he said. "You get yourself a burning plasma. Once you've gotten a burning plasma, then it's a matter for the politicians to decide, do they want to invest in the technology? ... Let's just play by the same rules."

Do those sound like rules to live by? Feel free to weigh in on the promise and the puffery surrounding fusion research by leaving your comments below.

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Comments

Hi All

AS pointed out by "John Doe" above the D-T fusion power cycle, as used by ITER, will be an abundant source of neutrons. It needs to be for two reasons vital to its operation - to breed tritium fuel in its lithium jacket, and to extract heat from the fusion plasma, which is otherwise inaccessible to power extraction. Because of that neutron flux it can also make plutonium for weapons or transmute thorium for fission fuel.

The effects of long-term neutron exposure on the reactor's components are currently unknown, so a second facility for testing materials will be built in conjunction with ITER, and this will hopefully allow a commercial reactor prototype to be underway by 2031, according to ITER's current schedule. The first commercial reactor might arrive by 2048, which is an awfully long time to wait in a world with energy issues we're hoping to solve with fusion power.

I want to see fusion working, but our timeframe means something has to happen sooner for it to be the replacement to coal/oil. Unlike many, I'm happy with fission power, but it has some big problems due to the current fuel-cycles that only use ~ 3% of the fuel's energy potential, then throw it away as "waste". This has to stop. Fission, by itself, could power our future, but only if its fuel efficiency improves 30-fold. This can be done, but there is a lack of funding and political will to replace the uranium mining industry with something more responsible to the future.
Bill Hensley, by no means do I wish to belittle the complexity of magnetic fusion tokamak research, or deny the significance of material requirements for building this experiment in answering Jay McDonald's question. Commercial fusion energy development is certain to be the most complex technological undertaking known to man. The prospect that a commercial tokamak reactor could be made smaller or simpler then ITER is unlikely, because as you pointed out, ITER is going to be a heat source, and will not contain the reactor blanket necessary for tritium breeding and heat extraction. In fact, it is most likely that a functioning power plant will be significantly more complex. Unfortunately, many of your questions regarding development of fusion technologies should have already been answered through the parallel development of fusion reactor engineering, and burning plasma physics, rather then the former following the successful demonstration of the latter. However, because of prohibitively small budgets, such efforts have not been possible.

With regard to economics, it is premature to speculate on a final commercial fusion reactor price tag and how that will translate into a per kilowatt-hour charge. However, the currently artificially small cost associated with the burning of fossil fuels may change in favor of fusion in the near future, as the environmental repercussions of such activities are becoming all too apparent. The only consolation I can offer is that I wouldn't be studying this field if I didn't believe that ultimately Mr. Strauss could be proved correct.
Thanks, Josh. After I posted my question I did notice that an economic model is posted on the ITER web site, although of course it is way too early to have any definitive answers about fusion power plant economics:

http://www.iter.org/PPsim/starter2.html

The default numbers in the model yield a cost of electricity of 22.5 cents/kWh. They also give a rule of thumb that electricity production costs are only about 40% of the final residential price. That would point to about 56 cents/kWh to the consumer.

I have no idea about the assumptions that went into that estimate. I don't even know if it is in "today's dollars". Whatever the final number turns out to be, however, I suspect that such a capital intensive approach to energy production will never be "too cheap to meter". Rather, its main advantage will be a virtually inexhaustible fuel supply and subtantially less environmental impact.

I'd be curious to know your opinion of the prospects for the other approaches that have been mentioned here: inertial electrostatic confinement and deep plasma focus. If they can be made to work, they would seem to require a much smaller machine for the same power output. That suggests a lower potential cost.
Bill Hensley, by no means do I wish to belittle the complexity of magnetic fusion tokamak research, or deny the significance of material requirements for building this experiment in answering Jay McDonald's question. Commercial fusion energy development is certain to be the most complex technological undertaking known to man. The prospect that the first commercial tokamak reactor could be made smaller or simpler then ITER is unlikely, because as you pointed out, ITER is going to be a heat source, and will not contain the reactor blanket necessary for tritium breeding, heat exchangers, or turbine generators.  In fact, it is most likely that a functioning power plant will be significantly more complex.  

Capital costs for existing fission plants are the primary expense associated with this form of power generation.  The typical cost for building a new fission power plant ranges between $3 and $6 billion, depending upon how many of that design have already been built and if the kinks in construction have been worked out or not.  ITER's construction, including buildings, will cost $7.6 billion.  The additional $5.4 billion is to be used to experiment on the reactor for 20 years.

Unfortunately, many of your questions regarding development of fusion technologies should have already been answered through the parallel development of fusion reactor engineering, and burning plasma physics, rather then the former following the successful demonstration of the latter. However, because of prohibitively small budgets, such efforts have not been possible.

With regard to economics, it is premature to speculate on a final commercial fusion reactor price tag and how that will translate into a per kilowatt-hour charge. However, the currently artificially small cost associated with the burning of fossil fuels may change in favor of fusion in the near future, as the environmental repercussions of such activities are becoming all too apparent. The only consolation I can offer is that I wouldn't be studying this field if I didn't believe that ultimately Mr. Strauss could be proved correct.
Josh:

If you want to know what the costs will be for fusion compared to fission, the things to compare are the mass power density or mpd (total power out divided by the total mass of the fusion/fission power core) and the recirculated power fractions.  This is not a definitive answer (it assumes that the secondaries of both systems are the same), but it will get you in the right ballpark.  I suggest that you run the numbers for ITER and compare them to a commercial LWR.  This doesn't imply that the costing is directly proportional to the mpd, but it gives you an idea how much one technology has to be improved to compete with the other technology.
Solar advocates:  What we need to learn is how to store solar produced electricity and how to transmit it long distances.  We can't even make an efficent long life storage battery for an electric car.
While everyone gets all worked up over these plasma reactors a much more likely nuclear reactor is about to come to everyones rescue. It's called a thorium reactor and it produces almost no waste compared to current reactors and what waste it does produce only stays radioactive for 500 years instead of 250,000 years. Oh and a couple other things, it is inherently SAFE due to the fact that it's core cannot meltdown and there is enough thorium available to power the entire planet for the next 5,000 centuries. Google thorium reactors and read the research for yourself. This is what we need to be spending money on.
The problem with solar power from photovotaic devices is that they take incredible amounts of energy to produce.  Then, unless you position the array in a perfect location, such as the desert Southwest in the US, you will never, ever get as much energy out of the array as it took to build it.  Think I'm wrong?  Show me a photovoltaic manufacturer who powers their production facility entirely with solar power.  Go ahead, Find one, there aren't any.
As to fusion, the real difficulty there is that the plasma chamber gets irradiated with products of the fusion reaction, and becomes lethal to approach after not very long.  Kinda hard to maintain a precision vacuum/radiofrequency/power collection system when you can't get into the room with it.
Nuclear fission reactors have the same problems, but are much simpler in design, and can be remotely serviced with overhead cranes.
Hmmmm.

What a complete waste of time and money.  Utterly beyond useless just like the ISS.

1. What is the point of spending billions on creating a test fusion reactor when we have yet to fully use **fission** reactors to replace conventional power sources?  Even if ITER works out it'll be tens of billions more, and another couple decades, before anybody would even consider establishing a *test* powerplant.

2. We have safe and effective fission power technology now.  We don't *need* fusion.  In fact fusion doesn't really give us anything more that couldn't be done entirely now with fission power.

3. People have this idea that "clean" fusion power won't result in highly radioactive materials that need to be sequestered.  This is false.  The radiation from the fusion process can be dangerous and over time will irradiate materials that will have to be stored.

...

Frankly fusion power, at this time, is a complete boondoggle and a total waste of money.  Instead efforts should be made to improve the safety and efficiency of the fission process with minimal efforts put into fusion power just to keep research going.

It's like NASA's ISS.  A $120 billion dollar waste of time that has accomplished little to nothing.  Well other than earning the Russian a few million dollars selling US taxpayer paid living quarters to thrill seekers.
Sorry for the double post. I didn't realize it posted the first time.

Bill, unfortunately I don't know anything about deep plasma focus, and I have only seen an electrostatic fusion device once at the University of Wisconsin, but the main application for that device was a proton source for radiopharmacutical productions.  As I understood it, the limit of this confinement scheme for fusion was that the electrode material can't withstand the bombardment of repeated ion collisions at fusion energies, but honestly this is out of my area and I can't say for sure.  

In can say that one constitent requirement for any fusion experimental device is expensive and sophisticated diagnostics, used for measuring the crucial plasma parameters (e.g. density, temperature, and confinement time).  I think this is partially why few fusion concepts are funded adaquately.  

My belief is that alternative fusion concepts should be funded significantly more, but not at the expense of tokamak research.  In fact, my masters degree research was working on Lawerence Livermore National Lab's Sustained Spheromak Physics Experiment (SSPX), which is an alternate fusion concept. I had intended to do my Ph.D research on the device as well, but funding for the experiment was pulled in October of last year.  This device had the potential to provide a much simplier confinement scheme from the tokamak, while still producing similar plasmas, and could be a much better scheme for reactor design.  In spite of this unfortunate turn of events, I harbor no resentments toward ITER.  ITER is "the way" and I have my sights set on trying to do some graduate research in the support of ITER.    

Though it is important to be hopeful for Dr. Nebel and his team working on the Polywell devices, we should not count chickens before they hatch.  The Polywell is not yet proven.  Given the implications of successful net fusion power, it seems staying grounded is of utmost importance.  It is enough that Dr. Nebel has the audacity to test this concept on the chance that it will work.  In the meantime as Dr. Bussard would say let us hope that they are at least doing good science.
Dirk Pitt:  If it's so great, why isn't it being done? Is the fusion lobby that powerful?

Also, what about geothermal development? The western and SW US has enormous potential for this. Magma heating is relatively accessible and could sustain large generating sources. They say the engineering isn't worth it but I just don't believe that.
You go Richard, best of luck to you. I pray that it works as Dr. Bussard claimed. You and your team can change the world as Dr.Bussard wished. My he rest in peace.
Solar is not the answer. To supply 40% California energy future with solar power it would require 6000 sq. miles of solar panels at a cost of 1000 dollar each year to each household. Greens, get out of the energy business - you're killing the economy. Look what your ethanol policy has done to food production and price. You don’t have a clue. Nuclear, geothermal and hydroelectric is the only green answer.
Before all those "build it here to American designs" folks get too carried away, how about looking at the record?

ITER is a follow on from JET. The US dedided not to buy into that European toy. Instead it built TFTR at Princeton. Nice physics, useless as an engineering dry run.

The US shut down TFTR years ago, more's the pity. The EU keeps JET running, racking up experience and data.

The rest of the world should think long and hard before placing any faith in an American contribution. As someone else has said, the US has a great history of welching on international agreements. (Anyone here old enough to remember Spacelab?)

To the person who asked "what the price of a barrel of oil will have to be to make a tokamak power plant economically competitive" you are missing another factor. What about the cost of carbon?

This may not be a factor in the USA, which seems determined to stuff the rest of the planet, but the rest of us may have to pay ever rising amounts to chuck carbon into the atmosphere.

It really is time that the US created a grown up energy strategy, one that does not kow tow to Texan oil and the farming lobby, now famous for wrecking the world's biofuel and food markets.

There is little about energy that the world can learn from the land of the Humvee.
Where's the Mr. Fusion?  I want it to wake me up with a 50,000,000 degree cup of coffee.  ;)
Its only a waste if it does not work. The best science we have suggests that it will in fact work. Solar however is certainly a good energy source. In fact,all of our energy,except nuclear and geothermal comes from solar energy. Wind is driven by solar energy. Fossil fuels are stored solar energy. Geothermal is an odd one out,being die to nuclear fission in the earths core. (if it wasn't for the fission,then the earths core would be cold and solid already) While solar energy is certainly a good idea,its very diffuse. Nuclear energy is a very potent source of energy. If we had access to fusion as a power source,it would literally solve all of our problems. We could use it to manufacture hydrogen or synthetic methanol for cars. We could use it to power and heat our homes. We could even use synthetic methanol (which could be made from electricity, carbon dioxide and water) to make all the industrial chemicals that now come from fossil fuels. We could do similar things with solar,but fusion has a much higher energy density. In reality we will probably use both.
For more esoteric purposes however,fusion would be very useful,for instance for installations on mars or the moon. Solar energy may not be practical to supply large installations with oxygen and produce large quantities of liquid oxygen and hydrogen for rocket fuel.


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